Insect.Systems black soldier fly egg production up-scaling technology

Factory equipment • Engineering • Production support

BSF, mealworm and less mealworm
Supply of complete factory equipment
Based on your design and operation
Focus on medium scale production and up-scaling

Our three-step-approach

Step 1 • Design, configuration and dimensioning of your factory.

Step 2 • Supply of hardware for Feed plant, Breed and Rearing.

Step 3 • Start-up and production support by our experts.

Each step-deliverable is also offered separately. We conform to your design and you keep your IP and patents.

Up-scaling support

For BSF we provide specialised support to up-scale your operation above 50 tons per day of feedstock.
Send us an email with you particular request at info@insect.systems

1. FEED PLANT
support

• Feed formulations.

• Validation and trails.

• Feedstock pretreatment.

2. REPRODUCTION
support

• Fly and pupae SOPs.

• Scale-up egg production.

• Validate your cage design.

3. NURSERY
support

• Optimisation of nursery survival.

• Validation and SOPs nursery operation.

• Transfer to Rearing methods.

4. REARING
support

• Feed and climate SOPs.

• SOPs for crate or belt-rearing.

• Harvesting and cleaning.

5. PROCESSING
support

• Meal and oil production SOPs.

• Product specifications.

• Samples design for customers.

Special support areas

Climate control and management

Design and operation of all climate chambers.
Reproduction. Nursery. Rearing.
Bugged® system for monitoring.

Processing

Full design from harvesting to bagging.
Product development: meal and oil.
Wet & dry-rendering.
Oil refining.

All-round equipment and hardware

Request our equipment-list at info@insect.systems
Machines can also be made to order, based on your design. You keep the IP and patents.

Specialised equipment - Egg production and neonate counting

NeoCounter

Counting of hatchlings as they hatch and are collected
Validated for BSF and Tenebrio monitor
Direct dosing to nursery tubs
Scans each individual NN for its volumetric size

2.000 – 3.000 neonates / second
Customisable and scalable for most egg or hatchlings supply
Integration with conveyor belt

NurseryScanner

Determine the number of larvae in each nursery mass-hatching tray.
The larvae can then be split in equal volume parts as needed.
No need for microscope counting or ‘estimations’, work with real numbers.

FlyTube3

Tube dimensions: 3050 x 2050 x 3 mm, ~ 1 m3
Stackable.
Control and monitoring of lighting, attractant supply, air-changes per hour, temperature and humidity.
Stock with flies or pupae.

FlyTunnel 24

24m3 – 6700 x 2100 x 2100 mm
Control and monitoring of lighting, attractant supply, air-changes per hour, temperature and humidity.
Washable and drainable.
FlyTunnel is built and customised on-site